👉 This DIY router jig makes PERFECT circles 😳

2026-05-29

👉 This DIY router jig makes PERFECT circles 😳

Channel: Toucan Khamun (6670 subscribers)

Cutting a truly round circle in wood is deceptively hard. Freehand jigsaw work wanders, hole saws max out around six inches, and bandsaw circle jigs need careful setup. A router-based circle jig sidesteps all of that — by pivoting the router around a fixed center point, the bit traces a mathematically perfect arc, leaving a clean edge that needs little or no sanding.

This short build walks through a simple shop-made version: a flat baseplate that bolts to the router, a pivot pin at one end, and an adjustable slot to dial in the radius. The geometry is the entire trick — distance from pivot to bit equals the radius of your circle. Once you understand that, you can scale the jig to cut anything from small clock faces to large tabletops.

What makes this worth watching versus the dozens of similar videos: the creator focuses on repeatability and accuracy rather than just the novelty of the cut. Look for tips on plunge depth per pass (don't try to hog out a full-depth circle in one go), grain direction relative to the cut, and how to avoid blowout when the bit exits the workpiece. These small details are what separate a usable jig from one that lives in the scrap bin.

Caveat: the title leans on emoji clickbait, but the underlying technique is a genuine fundamental of router work and worth adding to your shop vocabulary.

Why watch: A shop-made router circle jig is one of the highest-leverage fixtures you can build — this video shows the core geometry and a buildable design.

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