2026-08-16
An eddy current brake slows a moving conductor without touching it. A magnet (permanent or electromagnet) sits near a moving metal disc, drum, or rail. As the conductor sweeps through the magnetic field, Faraday's law induces circulating currents — eddies — inside the metal. Those currents create their own magnetic field that opposes the motion (Lenz's law). The result is a drag force that dissipates kinetic energy as heat in the conductor itself. No pads, no wear, no dust.
Where you'll find them:
The key behavior: braking force is proportional to velocity. Fast → strong braking. Slow → weak braking. Stopped → zero force. This is a fundamental limitation: an eddy current brake cannot hold a vehicle stationary. It's a retarder, not a parking brake. Every eddy-brake system needs a friction backup for the last few mph and for holding.
Rule of thumb — power dissipation: All kinetic energy removed becomes heat in the conductor. For a 40,000 kg truck slowing from 25 m/s to 15 m/s:
ΔKE = ½ × 40,000 × (25² − 15²) = ½ × 40,000 × 400 = 8 MJ
If that happens over 20 seconds, average dissipation is 400 kW — all going into the brake rotor and surrounding air. This is why heavy-duty eddy brakes have finned rotors, forced-air cooling, or liquid cooling. Overheat the conductor and its resistivity climbs, which reduces braking force right when you need it most.
Design levers: Force scales with B² (magnetic field squared), conductor thickness (up to skin-depth limits), and velocity. It scales inversely with conductor resistivity — which is why copper and aluminum dominate over steel discs. Switching from permanent magnets to electromagnets lets you modulate braking force electrically, at the cost of complexity and coil power.
